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Many buyers are attracted to cheap briquettes because of the lower upfront cost. However, these products often arrive cracked, broken, or reduced to charcoal dust, especially after transportation or storage. This is not a coincidence. It is the direct result of poor production quality and cost-cutting practices.
Understanding why cheap briquettes break helps buyers avoid losses, complaints, and inconsistent performance.
Low-Quality Raw Materials
Cheap briquettes are often made from mixed or low-grade raw materials, including partially carbonized coconut shells or blended biomass. These materials lack consistent carbon structure, making the briquettes weak and brittle.
High-quality coconut shell briquettes require carefully selected raw materials with stable carbon content. Skipping this step reduces cost but sacrifices strength.
Improper Carbonization Process
Carbonization is critical to briquette strength. Cheap briquettes are often carbonized at unstable or insufficient temperatures to save fuel and time during production.
When carbonization is incomplete, the internal structure of the briquette remains weak. This causes internal stress, leading to cracking during cooling, packing, or shipping.
Poor Compression and Density
Strong briquettes require high and even compression pressure. Cheap briquettes are usually pressed with low pressure or uneven molds to increase production speed.
Low density creates internal air gaps, making the briquette fragile and easy to break under minimal impact.
Excessive or Low-Quality Binders
To compensate for weak raw materials, cheap briquettes often use too much binder or low-grade binders. This may help the briquette hold its shape temporarily but weakens it once exposed to heat, humidity, or pressure.
High-quality briquettes use minimal, controlled binders to maintain both strength and clean combustion.
Poor Drying and Moisture Control
Inadequate drying is another major cause of cracking. Briquettes that retain excess moisture will shrink unevenly as they dry later, especially during export shipping.
This uneven shrinkage causes surface cracks and internal fractures, even if the briquettes looked intact at the factory.
Weak Quality Control and Packaging
Cheap briquettes often skip proper quality control. Broken pieces are not removed, and packaging is done without shock protection or density consideration.
During container loading and long-distance transport, vibration and stacking pressure easily turn weak briquettes into dust.
The Hidden Cost of Cheap Briquettes
While cheap briquettes may look attractive on paper, the hidden costs are significant. Broken briquettes reduce usable volume, create excess dust, burn inconsistently, and increase customer complaints.
For distributors and end users, this often leads to higher real costs, not savings.
Conclusion
Cheap briquettes crack or break because of low-quality raw materials, poor carbonization, weak compression, improper drying, and minimal quality control. Strength and durability are not accidental features; they are the result of controlled production processes.
Choosing well-produced coconut shell briquettes may cost more upfront, but it delivers better performance, less waste, and higher long-term value.
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